Máy gia công kim loại khác Resistance annealing machine stainless steel wires from 0.30 - 0

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Marke: Resistance annealing machine
Resistance annealing machine
This machine anneals (thermally straightens) stainless steel wires from 0.30 - 0.50mm)
FUNCTIONAL DESCRIPTION
The machine enables heating by direct passage of electric current through the wire
through the wire (resistance annealing process)
The device is equipped with 4 special power stabilisers for regulation
in combination
with an optical pyrometer for temperature control and thermoregulation
The simultaneous heating of the 4 wires takes place in a chamber saturated with inert gas
by the electrical contact transmitted by two conductive V-shaped discs (short-circuit rollers)
are transmitted. Two further V-shaped discs have the task of guiding the wires
The system can be integrated into an existing automatic Scholl disc system
which
however
is not
not included in the scope of delivery of the machine. Alternatively
the straightened wire can also be
be placed on a spool by the customer
OBJECTIVE
Raw material (input): Steel wire
stainless steel wire of grades 1.4301
1.4310 and 1.4401
Dimensional range Ø 0.25 - 0.50 mm with a strength of up to 2400 N/mm²
Finished material (output): material annealed/tempered at 400 - 650 °C with a strength of up to 2200 N/mm²
strength up to 2200 N/mm²
Machine data
Speed: 75 - 80 m/min
Temperature range. 400 - 650 °C
4 wires simultaneously
each with a temperature gauge (movable)
Shielding gas: In the annealing chamber
95/5 95%N2/5%H2 forming gas
nitrogen gas
Cooling: Water-cooled tubes
ELECTRICAL EQUIPMENT
consisting of an electrical main switch cabinet with
Main switch with resettable release coil
Transformer for services and protective fuses for all voltages used
Auxiliary relay for general controls
Limit switch for door opening and active phase signals
Connection terminals and various accessories
PLC cards and modules
Fuses for circuit protection
Stabilisation of the input voltage with a maximum tolerance of ±7%
Display monitor and keypad for entering and saving all heat treatment parameters
for displaying machine cycle/alarm messages and inputs for manual control in Italian and German
manual control in Italian and German
No. 4 power stabilisers and setting modules
Wall-mounted air conditioner to keep the room temperature below 30°C
User-friendly design
easy access for inspection and maintenance of the
inspection and maintenance of the enclosure area
Labelling of all electrical components
Annealing chamber
Consists of the following components
Electrically welded steel machine frame with subsequent heat treatment for stress relief and adjustable levelling feet
stress relief and adjustable levelling feet
Gas-tight annealing chamber with integrated steel discs provided with a V-groove for each annealing chamber
annealing chamber 4 discs for wire guidance and the 4 short-circuit rollers for current transmission
In addition
there are 4 encoders in the annealing chamber at the wire inlet to monitor the wire speed
wire speed
Glass tubes are fitted between the annealing chambers to extend the annealing section
Connection for feeding in the inert gas. The gas is fed into the system from an external tank
generation system (both not included in the scope of delivery)
The system is equipped with a gas solenoid valve
which measures the flow rate and the gas outlet pressure
gas outlet pressure and a saturation control device for the annealing chamber
1 support frame for the optical pyrometer
Metal cooling tubes are used to cool the wires
designed for a circulating water cooling system
circulating water cooling system
No.1 OPTICAL PYROMETER
High-precision digital optical 2-colour pyrometer for reading and displaying the treatment temperatures
from the wires at the points where maximum heating is achieved and with a laser targeting system
aiming system
A protective housing is not included in the scope of delivery
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